Coffee roasting process
Guides/Coffee 101

The Coffee
Roasting Process

Every bag of coffee starts as a green, grassy seed. Roasting is what unlocks hundreds of flavour compounds and transforms it into something worth brewing. Here’s exactly how it works.

6 min read · Published December 2024

It all starts with green coffee

Coffee beans are the seeds of the coffee cherry. Before roasting, they’re green, dense, and smell vegetal - nothing like the coffee you know. They can be stored for months or even years without significant flavour degradation, unlike roasted beans.

Specialty roasters source green coffee directly from farms or through importers who pay above-market prices. The quality of the green bean sets a ceiling on how good the final cup can be - no amount of roasting skill can turn poor raw material into great coffee.

The stages of a roast

Roasting happens in a drum roaster (or air roaster) over 8 - 15 minutes. As temperature climbs, the bean passes through distinct physical and chemical stages:

1

Drying Phase

~160°C / 320°F

Moisture inside the bean evaporates. The bean turns from green to yellow, and smells like hay or fresh bread.

2

Maillard Reaction

~160 - 200°C

Sugars and amino acids react to form hundreds of flavour compounds. This is where most of the complexity in coffee is created - similar to what happens when you brown meat or toast bread.

3

First Crack

~196 - 205°C

Pressure builds and the bean physically cracks open with an audible pop. At this point, you have a light roast. Stopping here preserves the most origin character.

4

Development Phase

Post first crack

The roaster controls exactly how long to develop after first crack. Longer development = more body, more sweetness, less brightness.

5

Second Crack

~224°C / 435°F

The cellular structure breaks down. Oils migrate to the surface. This is where dark roast begins - smoky, bittersweet, lower acidity.

What roast levels actually mean

There are no industry standards for what “light,” “medium,” or “dark” mean on a bag. One roaster’s medium is another’s dark. However, the general principle holds:

Light Roast

Stopped shortly after first crack. Highest acidity, most complex origin flavours, lighter body. Best appreciated as filter coffee.

Fruity · Floral · Bright · Tea-like

Medium Roast

Developed longer after first crack. Balanced sweetness, medium body, approachable for most palates.

Balanced · Caramel · Chocolate · Smooth

Dark Roast

Taken to or past second crack. Roast flavour dominates. Lower acidity, heavier body, oily surface.

Bold · Smoky · Bitter · Full-bodied

Specialty roasting vs. commercial roasting

Not all roasting is created equal. Most supermarket coffee is roasted on industrial drum roasters in large batches, prioritising consistency and shelf life over flavour. Beans are often roasted dark specifically to mask defects in low-quality green coffee.

Specialty roasters operate differently. They start with high-quality green beans - typically scoring 80+ on the Specialty Coffee Association scale - and roast in small batches with a clear goal: to express the unique character of that specific lot.

Batch size
CommercialHundreds of kilograms per roast
Specialty5 - 30 kg per roast - more control, faster feedback
Green bean quality
CommercialCommercial grade, blended for consistency
SpecialtySingle-origin lots, often traceable to a specific farm or cooperative
Roast target
CommercialUniform dark roast hides defects and extends shelf life
SpecialtyRoast level chosen to complement the specific bean's character
Freshness
CommercialRoasted months before sale; best-before dates 12 - 18 months out
SpecialtyRoasted to order or weekly; stamped with roast date

How to read a specialty coffee bag

A well-labelled specialty coffee bag tells a story. Once you know what to look for, you can decode what a coffee will taste like before you even open it.

Roast date

The single most important number on the bag. Tells you how fresh the coffee is. Peak flavour window is 7 - 28 days post-roast.

Origin / region

Country and often specific region or farm. Ethiopia vs. Colombia vs. Sumatra will taste dramatically different.

Process

Washed, natural, or honey. Washed = clean and bright. Natural = fruity and sweet. Honey = somewhere between.

Variety

The cultivar of the plant (e.g. Gesha, Bourbon, Typica). Different varieties have different flavour potentials, like grape varieties in wine.

Tasting notes

The roaster's flavour descriptors - e.g. "blackcurrant, brown sugar, juicy." A guide, not a guarantee, but useful when exploring new origins.

Altitude

Higher altitude = slower growth = denser bean = more complex flavour. Look for 1800m+ for high-quality lots.

Why roast date matters more than expiry date

After roasting, coffee off-gases CO₂ rapidly and starts losing volatile aromatics. The “best before” dates on most supermarket coffee are often 12 - 18 months away - that’s a shelf-life date, not a freshness date.

Specialty coffee is at its peak 7 - 28 days post-roast. After 6 weeks, most of the interesting flavour has gone flat. Always look for a bag with a roast date printed on it - not just a best-before.

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